Identifying Overlooked Fall Hazards

June 18, 2001
A fall protection expert explains how to identify fall hazards and assemble the protections needed to correct them.

Everyone in the industry who deals with fall protection on a regular basis most likely knows what a guardrail is, what lanyards do and just how much protection a harness provides. Yet, can anyone actually define what a fall hazard is?

According to J. Nigel Ellis, President of DSC, probably not.

"There''s no real answer to the question. Even OSHA can''t define it. In fact, there isn''t a definition anywhere in the Federal Register that actually says what a fall hazard is.," Ellis told attendees at ASSE''s Safety 2001 Conference and Exhibition Wednesday.

"I guess you could say a fall hazard is a bit like beauty -- it''s in the eye of the beholder. It doesn''t matter what you think it is or what other employees think it is, it only matters what your boss thinks it is."

While the ultimate job in fall protection might be to recognize hazards before an accident occurs, the process of identifying hazards and assembling the protection needed to correct them takes time.

Given the fact that the average safety professional wears several hats these days and has less time to devote to each individual responsibility, Ellis said it is imperative that they get to the drawing board to eliminate fall hazards before they are actually constructed.

"Too often, upper management sees us as outsiders. Our views are discounted, we''re excluded from planning and we''re reduced to pushing paper and keeping safety records," Ellis said. "The only thing management really wants to know from us is what is required by OSHA and what is the absolute minimum it takes to meet the requirements."

The real danger in this, Ellis said, is the fact that OSHA standards only cover a fraction of all fall hazards that exist in the workplace. To up the odds that you will catch any impending hazards, Ellis recommends eliminating hazards so that training and safety equipment become less of a concern and a lower administrative burden to our safety and management time.

If at all possible, Ellis said to prevent the addition dangerous falls from entering our workplace with a careful review of new structures and arguing successfully for better means of access and danger-free maintenance and repair. Otherwise, for every hazard that is recognized, we often instinctively jump immediately to a possible solution. But if none comes to mind that appears practical, we unrecognize that hazard. No further analysis is done and the hazard is buried, he said.

To prevent that from happening, Ellis cautions all safety professionals to keep in mind the following when identifying fall hazards on the job:

  • It does not take a 6-foot fall to produce severe injury;
  • Codes and standards are the minimum standard of care. Any fall hazards identified should be addressed, even those that do not have an accompanying OSHA standard addressing them; and
  • Safety elements, in the long run, are less costly than trying to change human behavior as human behavior is not predictable;
  • A fixed ladder proposal should be replaced with a fixed-stair idea whenever feasible;
  • A portable ladder or rolling scaffold should be replaced with an aerial lift whenever possible;
  • Some fall hazards are not visible, including facilities with poor access, changing conditions, skylights covered with grime or snow, weak roofs, floor openings and poorly guarded holes;
  • Fall equipment can pose its own fall hazards. For example, six-foot lanyards, used at remote ends to increase reach instead of attaching the intended center snaphook to the harness back D-ring, promotes a free fall hazard up to 24 feet and up to 31 feet total fall distance depending on design. This hazard causes an almost certain catastrophic collision with the structure or the ground;
  • Falling under dark conditions or sudden lighting changes promotes potential falling injuries to the head;
  • In 50 percent of all fatal falls, the worker is wearing a harness, however, 25 percent of all workers wearing harnesses don''t have their leg straps attached;
  • With every purchase of new equipment, companies import new fall hazards into the workplace. Equipment such as cranes, trucks, electric bucket trucks do not have any standards regulating them and do not have any built-in fall protection;
  • Safety rules should have as many sketches as possible to illustrate proper safety techniques.

by Melissa Martin

About the Author

EHS Today Staff

EHS Today's editorial staff includes:

Dave Blanchard, Editor-in-Chief: During his career Dave has led the editorial management of many of Endeavor Business Media's best-known brands, including IndustryWeekEHS Today, Material Handling & LogisticsLogistics Today, Supply Chain Technology News, and Business Finance. In addition, he serves as senior content director of the annual Safety Leadership Conference. With over 30 years of B2B media experience, Dave literally wrote the book on supply chain management, Supply Chain Management Best Practices (John Wiley & Sons, 2021), which has been translated into several languages and is currently in its third edition. He is a frequent speaker and moderator at major trade shows and conferences, and has won numerous awards for writing and editing. He is a voting member of the jury of the Logistics Hall of Fame, and is a graduate of Northern Illinois University.

Adrienne Selko, Senior Editor: In addition to her roles with EHS Today and the Safety Leadership Conference, Adrienne is also a senior editor at IndustryWeek and has written about many topics, with her current focus on workforce development strategies. She is also a senior editor at Material Handling & Logistics. Previously she was in corporate communications at a medical manufacturing company as well as a large regional bank. She is the author of Do I Have to Wear Garlic Around My Neck?, which made the Cleveland Plain Dealer's best sellers list.

Nicole Stempak, Managing Editor:  Nicole Stempak is managing editor of EHS Today and conference content manager of the Safety Leadership Conference.

Sponsored Recommendations

March 13, 2025
Learn about the main differences between OHSAS 18001 and ISO 45001, and how ISO 45001 takes a proactive approach to prevent work-related incidents. Find out why businesses should...
March 13, 2025
Avetta is a leader in contractor management, and with over 15 years of industry experience, we can help you establish a robust contractor pre-qualification program that aligns...
March 13, 2025
EQT commits to supporting Avetta in its ongoing growth and innovation journey.
March 13, 2025
Learn OSHA workplace lighting requirements to enhance safety, productivity, and quality. Discover standards, compliance benefits, and risks of non-compliance.

Voice your opinion!

To join the conversation, and become an exclusive member of EHS Today, create an account today!